Steam System Specialist Level Three Training Overview: Steam Generation/Boilers/Turbines

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Steam System Specialist Level Three Training
Overview: Steam Generation/Boilers/Turbines

Steam System Specialist Level Three Training is an exciting three-day course. Steam System Training Level Three is for the individuals who have passed Steam System Level One and Steam System Level Two training. Additionally, the class may be available to individuals who possess advanced steam system knowledge and want to take the next step to enhance their steam system skills.

Steam System Specialist Level Three course content focuses specifically on steam generation equipment and associated components. The steam teams will be designing a boiler plant including accessory components (turbines, deaerator, etc.). The steam teams will review bids from various vendors offering to supply the boiler plant equipment.

This program is a tremendous learning experience and is essential for anyone involved in the design or procurement process of steam boilers or associated components.

As with each of the courses, the unique Steam Group Concept is used during the class. The attendees work in teams of two or three. The team concept has been proven to enhance the experience by permitting a more conducive learning environment.

During the program, our instructors will teach and illustrate true steam system principals. The teams will use and reference CAD prints of an actual steam system operation while completing tasks to practice and demonstrate their acquired knowledge. This ensures maximized comprehension of the training course.

The Steam Group Concept is used to ensure maximized comprehension of the training material.

The Complete Steam System Level Three Workshop Outline

Steam Boilers and Generators

Overview
Types
- Firetube
- Watertube
- Coil and tubeles

Major components

Heat exchanger
- Review B&W Book
- Review Prints
- Review CB Book

Fuel Delivery Components

Burners
Solid fuels
Etc.

Burner Management Systems

Types
Components
Prints

Combustion control

Types
Components
Prints

Fuels

Types
Cost comparisons
Selection

Efficiency Measurements

Combustion
- Oxygen
- Carbon monoxide
Opacity
Thermal imaging
Flame profiling
Thermal
- Fuel to steam

Establishing fuel air ratio curves

True Cost of Steam
Calculations

Examples

Correct Startup and Shut Down Procedures for Steam System and Steam Boilers and Generators

How to write the SOP’s (Standard Operating Procedures)
How to implement

Heat Recovery

Economizer
- Cost and payback
- Applications
Air heater
- Cost and payback
- Applications
Full condensing technology

Steam Turbines

Types
Condensing / non-condensing
Applications
Electrical generation

Deaerators

Types and design
Low and high pressure operation
Benefits
Justification
Operation
Testing procedures

High Pressure Condensate Systems

Overview
Design
Operation

Design a Steam System with Emphasis on the Generating Plant System Design

Bid process
Product evaluation
Outline specifications for products
Reviewing pricing and project bids
Round table discussion with the suppliers

Testing Equipment

Combustion analyzers
Carbon monoxide analyzers
Non destructive devices
Practices and procedures
Results and documentation

Feed and Condensate Pumps

Types and design
Selection process

Valves Found in Steam Generating

Types: pressure regulation, control, temperature regulation
Selection (type, CV, trim designs, sizing)

Steam Accumulators

Sizing
Applications

Metering

Selection
Installation
Types

Chemical Treatment

Testing procedures
Additives

Water Preparation Equipment

Softeners
RO systems
Etc.

Boiler Codes

What are the codes and where do they apply.

Guide to Low-Emissions

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