For more information, contact:

Phone: 858-320-4000

Email: Info@SanDiego.Swagelok.com

 

    Hand Tube        Automated CNC          Vector                 Orbital 

      Bending           Tube Bending       Measurement          Welding

            

 

Gas Distribution         CAD &                                            Customer

       Panel               Solid Works     Sub-Assemblies        Referrals

           

                                                                                      Certifications

    Class 100                Photo                                           & 3rd Party

   Cleanroom              Gallery            Integrators          Components

             

 

Please view this 2 minute video to learn more about our assembly services and Swagelok® Custom Solutions.

 

  

Hand Tube Bending Types of benders Hand tube bender Bench top bender Electric tube bender Bend Capabilities 1/8 to 2 inches Materials Stainless steel Copper Other

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Automated CNC Tube Bending                                         Eaton Leonard tube bender VB150 Many standard tool sizes in stock Capable of bending tube from 1/4 to 1.5 inches

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Vector Measurement Table Validation and Reverse Engineering Our Vector Measurement Machine can reverse engineer a bend, and repeat it as many times as you need, all within aerospace industry tolerances Quality control of tube shapes ensures the perfect part every time                                                Ability to design from CAD output

ASME Section IX Certified Orbital Welding
Welding capabilities  1/16 to 4 inch tube and pipe Materials Stainless steel Monel Hastelloy 2507

 

                                                                                            

Gas Distribution Panel                                                          

• From simple tube-to-tube connections, to gas cabinets handling critical media, San Diego and Orange Fluid System Technologies have the capability and core competencies you desire. Our flexibility and technical support gives you the ability for greater customization. We also recognize that a turn-key solution may require sourcing of 3rd party components or services. When this occurs, we have key suppliers that will help us meet your needs.

 

Solid Works & Auto-CAD Design Support                            Back to Top

• We will work closely with your engineering team to provide personalized engineering support and customized CAD drawings
• We offer support in converting concept P&ID's to full 3D visualization 
• Common outputs allow you to send standard file types like .step, .iges, to share your concept real time
• File sharing to get to a finished product faster

 

       

                              

Simple Sub Assemblies

• We can build anything from the most simple to the very complex sub assembly
• Pre-swaging and fitting assembly

 

Satisfied Customer Referrals and Testimonials

• "As a small process manufacturer of a highly specialized solution for a major Japanese laboratory equipment manufacturer we can take no risks in our processing equipment.  Contamination of product during processing is a large factor and because of this we looked for a supplier of components for our equipment who could provide confidence in both standard and custom solutions.  Swagelok Orange is just the kind of supplier we needed for our critical applications.  Their field salespersons were able to personally aid in the design process and manage the communications in quoting and following up on all of our needs.  The Custom Fabrication services far exceeded our expectations for [aid in] design, communication, product quality and cleanliness.  As we continue to refine our processes there is little reason to look for any other supplier as Swagelok Orange does an exceptional job".
  -David Elles, Vice President of TPH Products 

 

Class 100 Cleanroom                                                           Back to Top

• When maintaining a high cleanliness level is required, we have the equipment in-house that is needed to fulfill your needs
• Orbital welding in a clean environment
• Panel and gas-stick assembly
• Packaging 

 

 

 

Picture Gallery of Completed Work

•  Click here to see our gallery of completed work 

 

Brief Bio of Integrators

• Click here to meet our Assembly and Fabrication Team

 

Swagelok Quality System Certifications                             Back to Top

 

Assembly and Fabrication Certifications

Our team has obtained the following certifications to support our assembly and fabrication capabilities:

 

• Mechanical Connections
  • Swagelok® Tube Fitting and Tube Adapter Assembly

  • VCR®/VCO® Face Seal End Connection

  • Threaded Fitting Assembly

• Postponement
  • Hose Assemblies

  • Automated Ball Valve Assembly                                         
• Service
  • Industrial Pressure Gauge Liquid Filling

  • Plastic Tube Flaring

• Manual Tube Bending
  • Hand Tube Bending

  • Bench Top Tube Bender

• CNC Tube Bending
  • Vector Measurement Machine (VMM) for Validation, Design, and Reverse Engineering

• Orbital Welding
  • General Industrial or ASME Boiler and Pressure Vessel Codes (BPVC) Section IX

  • Food Beverage and Dairy per AWS D18.1 (3A) or Bio-Processing, Pharmaceutical or Personal Care products per ASME Bio-Processing Equipment (BPE) Standard

  • Semiconductor Equipment and Materials International (SEMI) F78 for GTAW of Fluid Distribution Systems in Semiconductor Manufacturing Applications or equivalent

• Leak Testing
  • Bubble Testing by means of liquid leak detector or immersion

  • Helium Leak Testing with Mass Spectrometer

  • Pressure Change Measurement (Pressure Decay)

• Examination
  • Trained to the guidelines in ASNT SNT-TC-1A for Visual Testing (VT)
• Swagelok Quality System
• ISO 9001:2000

 

3rd Party Component                                                          Back to Top

Realizing that not every need is a Swagelok need, we rely on our ability to source components from Non-Swagelok suppliers to ultimately offer a turn-key solution